Olive Tree Cultivation
Harvesting
In the fall months, the olives have matured and are ready for picking. Olives are removed from the trees by mechanical means and quickly taken to the mills for cleaning and prep. The time from first cut to extraction is important to ensure freshness with the product.
Malaxation
The olives are then crushed - flesh, skin and pits - creating a thick paste. The paste is slowly mixed/kneaded - a process referred to as 'malaxation'. Tiny oil droplets within the paste join together to form larger droplets. Temperature and exposure to oxygen is carefully controlled at this stage as excessive heat or oxidation can reduce quality.
Olive Oil Extraction
The oil is then separated using a centrifuge because oil, water and solids have different densities. The solids and water are removed, leaving the olive oil. The oil is then filtered to remove tiny remaining particles and moisture.
Testing
At the testing stage is where we define what is and is not, EVOO Extra Virgin Olive Oil. This is simply not 'the first of the oil produced' but must meet specific chemical and sensory standards such as: very low free acidity, no significant sensory defects, and positive sensory characteristics such as fruitiness.
Storage
Finally, the finished oil is stored away from light or heat sources and oxygen to preserve it's freshness. Stainless steel tanks store large quantities which are then divided into metal tins to await shipping. Only metal tins or dark glass bottles (finished product) should be used for storage, avoiding all plastics, clear glass or reactive metals.